M I S Y S T E M S

Water Desalination Startup

S K I L L S D E M O N S T R A T E D :

  • Mechanical Design of Electrochemical Systems

  • Fluid Systems Design, Build, and Test

  • Electrode Material Selection

  • Electrical Connection Design

  • Startup Mentality: Company Process Development, R&D Lab Layout, Engineering Mission Statement Writing

Early Days of an Influential Startup

 

When I started at MI Systems, the company was 4 employees strong, including the CEO, a Forbes 30 Under 30 List Maker. All the company had was a patent for a 99% efficient water desalination method and a mission:

1. Decentralize water treatment systems in developed countries
2. Implement fully self-sustainable systems in undeveloped countries

I assembled and led the first tests at MI Systems that aimed to replicate the CEO’s END® technology. I researched electrode connection methods to allow scaling of the CEO’s desalination method. With the guidance of the CTO, I procured, assembled, and tested the first pilot stage for the technology.

 
Then: 2016Desalination Cell - Proof of Concept

Then: 2016

Desalination Cell - Proof of Concept

 
Now: 2020Full Scale Desalination Unit - Currently Operating

Now: 2020

Full Scale Desalination Unit - Currently Operating

 

 

END® Technology

MIS 2.png

END® Technology is able to achieve higher recovery than reverse osmosis or _____ because it is electrochemically driven desalination with novel membranes, electrodes, and spacers. Water can be desalinated at low feed rates (~30 psig) and pressures which extends the life of the membranes and uses less energy than competing methods. The units are designed for TDS and other difficult ions to filter, making it a compelling option for treating process water from fracking. Additionally, the desalition cells are easily scalable due to its modular design.

 

 

My Role

I assembled and led the first tests at MI Systems that aimed to replicate the CEO’s END® technology.

I researched electrode connection methods to allow scaling of the CEO’s desalination method.

With the guidance of the CTO, I procured, assembled, and tested the first pilot stage for the technology.

Replicating CEO’s END® Technology

One of the first, scrappy proof-of-concept tests aimed at replicating the CEO’s results

One of the first, scrappy proof-of-concept tests aimed at replicating the CEO’s results

Cutting the fiberglass housing of the test small-scale test cell

Cutting the fiberglass housing of the test small-scale test cell

First step to develop the technology: replicate the patented desalination method in house. Initially, our results did not match the CEO’s, which caused panic amongst the newly hired employees. However, after thoughtful iteration, we were able to replicate similar results.

When I started at the company, the research and design space was empty. Not only was I tasked with executing the tests, but also with procuring all the necessary test equipment and data acquisition systems. I enjoyed wearing multiple hats to help the team succeed.

Electrode Connection Method Optimization

Material deposition on the cathode after electrode connection joint testing

Material deposition on the cathode after electrode connection joint testing

The electrical connection joint is a large driver of the overall system efficiency. As a result, it was one of the first aspects I was tasked with optimizing during the R&D phase of the company. I tested 6 different electrode connection joints, documented results, and proposed the best choice. The electrode connection method I developed is still in use today.

 

First Pilot Stage

Filtration Performance Test Bench

Filtration Performance Test Bench

 

In the last month of my internship, we had a preliminary set of materials, membranes, spacer thicknesses and cell geometry determined. Next step: develop a test bench to hone flow rates and pressures, and test filtration performance.

The CTO and I developed the test bench shown above. We used push to connect tubing to enable rapid prototyping. We were able to test four different membrane and electrode pairings in one week. I presented the results from these tests to the Board.